Queuing Theory, Discrete-Event Simulation and Fleet Size Optimization in Steel & Auto Plants

Calculating exact fleet requirements to ensure 100% stamping press availability without fleet congestion.

Discrete-Event Simulation Modeling

Simulating thousands of hourly material requests across stamping, body shop, and assembly lines, the discrete-event model determines the optimal balance between vehicle count and charging stations.

Dynamic Deadlock Mitigation

In narrow intersecting factory aisles, algorithms dynamically assign right-of-way based on mission urgency and vehicle braking distance, eliminating gridlock deadlocks.

Tier-1 Automotive Case Study

Replacing forklift drivers with 22 PlantAMRs across an automotive stamping plant reduced die transfer delays by 78% and eliminated 100% of pedestrian near-miss incidents.

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